As of May 2025, Rototek, a leading technical rotational moulder based in Nottinghamshire, has become the UK’s first contract moulder to invest in the electric Persico SMART Machine, advancing the sustainability and efficiency of its manufacturing technology.
Unlike traditional gas rotomoulding ovens, the Persico SMART Machine uses precise electric heating to reduce both material waste and CO2 emissions. As a certified B Corp, Rototek’s investment reflects its wider environmental, social, and governance (ESG) commitments. 
By adopting the SMART technology Rototek, which manufactures over 100,000 products every year, is setting a new standard for advanced rotational moulding in the UK.
Shaun Mills, Operations Director at Rototek said: “We are really proud to be the first contract moulder in the country to offer this capability, which speaks volumes about our commitment to innovation and delivering better results for our customers.
“Our 30 years of rotomoulding experience, combined with this revolutionary technology, unlocks new markets and opportunities for us across multiple industries from marine to automotive and aerospace sectors. But, more importantly, it reinforces our existing commitment to pursuing more sustainable processes as a B Corp Certified manufacturer.”
Persico Group, which manufactured the SMART Machine, designs advanced machines —fully or partially automated— to produce seamless hollow mouldings in a wide range of polymers and sizes and uses direct tool heating to ensure maximum efficiency. Matteo Cortesi, Sales Manager added: “We’re passionate about our SMART mantra, which isn’t just a name – it stands for Simple, Maintenance-friendly, Affordable, Reliable, and Time-to-market. These are the values we’ve built into every solution. 
“Since launching the direct tool heating system back in 2000 we’ve delivered SMART electric machine solutions to customers all over the world. And we are really pleased that Rototek is joining us as the first contract moulder to invest in the technology in the UK. We are proud to support businesses operating in hard to abate industries in reducing their impact on the environment and offering the very best solutions to their customers.”
Whilst the rotational moulding process itself remains fundamentally the same, there are several key differences that set the SMART Machine apart in terms of sustainability and efficiency:
- Direct tool heating: Reduces energy consumption whilst enabling exceptional accuracy and control over the structural integrity of the final product
- Real-time data feedback: Enables mid-cycle quality monitoring and instant adjustments, ensuring product consistency and minimising material waste
- Independent heating and cooling cycles: Utilises controlled heating zones to optimise polymer usage, reducing raw material costs and wastage
- Compatible with recycled and bio-based polymers: Eliminates direct CO2 emissions from fossil fuel combustion, supporting sustainable material choices
- Electric heating: Allows for multi-layer moulding, foam core integration, and advanced material combinations
Rototek is part of the Gusto Group, a family-owned group of construction, manufacturing and architecture companies based in Nottinghamshire. It manufactures over 100,000 products per year, utilising a diverse range of rotational moulding equipment as well as advanced robotic systems for precision and efficiency. This allows it to handle projects of varying complexity and scale, ensuring timely delivery and exceptional quality for its diverse clientele.
As a B Corp, Rototek’s investment in the Persico SMART machine marks another step on its journey to improve efficiency and reduce the environmental impact of the plastic moulding industry. In the next two years, the business is planning to invest in additional SMART machines as more customers become aware of the associated benefits of electric manufacturing, alongside exploring other industries and customer bases where the SMART capabilities could present opportunities to enhance its rotational moulding services.
Read other recent news: https://industrial-compliance.co.uk/category/news/
